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After burners are an oxidation technology
that oxidizes various compounds with the help of a fuel
fired burner. They are used in the petroleum, petrochemical,
and other industries that require the disposal of waste
gases of high concentration of both a continuous or
intermittent basis. As other thermal oxidation technologies,
the three T's of combustion of time, temperature and
turbulence are necessary to achieve adequate emission
control
Flares ideally burn waste gas completely
and smokelessly. Two types of flares are normally employed.
The first is called the open flare, where as the second
is called the enclosed flare. The major components of
a flare consist of the burner, stack, water seal, controls,
pilot burner and ignition system. Flares required to
process variable air volumes and concentrations are
equipped with automatic pilot ignition systems, temperature
sensors and air and combustion controls.
Open flares have a flare tip with no restriction to
flow. The flare tip being the same diameter of the stack.
Open flares are effectively a burner in a tube. Combustion
and mixing of air and gas take place above the flare
with the flame being fully combusted outside of the
stack.
Enclosed flares are composed of multiple gas burner
heads placed at ground level in a stack like enclosure
that is usually refractory or ceramic lined. Many flares
are equipped with automatic damper controls that regulate
the supply of combustion air depending on temperature
which is monitored up stream of the mixing, but inside
the stack. This class of flare is becoming the standard
in the industry due to its ability to more effectively
control emissions.
Requirements on emissions includes carbon monoxide limits
and minimal residence time and temperature. Exhaust
gas temperatures may vary from 1000 to 2000 F.
The main advantages being:
- Lower capital costs
- Effective solutions for high VOC
concentration ( up to 50 % LEL)
The disadvantages being:
- High secondary emmissions ( Such
as NOx, CO2, SOx)
- Very high operating cost with lower
VOC concentrations.

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